Application: ISO Level 7 (Class 10,000)
Size: 20’ x 20’ with 8’ x 10’ Gowning Area
Location: Temecula, California
Modular Manufacturing Cleanroom Benefits
- Minimal disruption to active facility
- Isolated process from dirty warehouse
- Easily upgraded system
- Walls provide thermal barrier
Details and Scope of Work
Our client contacted us to design a system for face shield manufacturing. Previously, the client had experienced a high rejection rate from their process. Too many airborne particles were getting into the lens after they left the vacuum oven and moved to the curing area.
There were some challenges to this project. The environment needed to maintain stringent temperatures while keeping the work environment comfortable for the production staff. To ensure proper mechanical elements were provided, we carefully evaluated the processing equipment.
Cleanrooms by United provided custom steel framed (powder coated) openings to seal against the oven to ensure no outside elements would enter. A wall mount pass through chamber was also included for inspection, so the operator would not have to exit the clean area.
We provided a 4” insulated wall system with a Class “A” fire rated ½” thick gypsum panel with a vinyl covered finish. This provided a thermal barrier and helped reduce noise. We included UL Listed clear anodized aluminum raceways to provide a smooth clean interior surface. This surface housed electrical outlets and telephone/data ports.
Once we completed the design and fabricated the system, Cleanrooms by United sent our factory crew to the jobsite to install the system. Our installation process was quick and didn’t disrupt manufacturing in the surrounding area. Our client has since contracted us to build another cleanroom for them. We look forward to continually supporting their needs and maintenance of the systems.