Manufacturing Cleanrooms

Manufacturing Cleanrooms

Application:   ISO Level 7 (Class 10,000) 

Size: 20’ x 20’ with 8’ x 10’ Gowning Area

Location: Temecula, California

Modular Manufacturing Cleanroom Benefits

• Minimal disruption to active facility
• Isolated process from dirty warehouse
• Easily upgraded system
• Walls provide thermal barrier

Details and Scope of the Clean Room Project

Our client contacted us to design a cleanroom system for face shield manufacturing. Previously, the client had experienced a high rejection rate from their product manufacturing process. Too many airborne particles were getting into the lens after they left the vacuum oven and moved to the curing area. Contamination reduction was a key factor for their production room.

There were some challenges to this project. The cleanroom environment needed to maintain stringent temperatures while keeping the work area comfortable for the production staff. To ensure proper mechanical elements were provided, we carefully evaluated the processing equipment.

Clean Room Design and Installation

Cleanrooms by United provided custom steel framed (powder coated) openings to seal against the oven to ensure no outside elements would enter. A wall mount pass through chamber was also included for inspection, so the operator would not have to exit the cleanroom area.  See several of our pass through options here.

We provided a 4” insulated wall system with a Class “A” fire rated ½” thick gypsum panel with a vinyl covered finish. This provided a thermal barrier and helped reduce noise. We included UL Listed clear anodized aluminum raceways to provide a smooth clean interior surface. This surface housed electrical outlets and telephone/data ports.

Once we completed the cleanroom design and fabricated the system, Cleanrooms by United sent our factory crew to the jobsite to install the system. Our installation process was quick and didn’t disrupt manufacturing in the surrounding area. Our client has since contracted us to build another cleanroom for them. We look forward to continually supporting their needs and maintenance of their systems.

See our Modular Cleanrooms section or contact one of our Cleanroom Specialists for further details.

Contact us for your Modular Cleanroom System Design

Cleanrooms by United is a trusted modular cleanroom manufacturer offering a range of flexible solutions. We design and build our modular cleanroom systems in compliance with ISO 16444-1 to meet regulatory requirements. Visit our Clean Room Design Components page for information on all the functional and optional elements that can be added to customize your Cleanroom.  We will work with you on your Cleanroom Classifcation needs to design and build the right ISO level clean room for your industrial application.  

Give us a call at 800-959-0878 for additional assistance, contact us online, or request a quote to get your cleanroom project started today!